Processing Infrastructure

Industrial Spray Drying

General production stages engineered in Bavla for high-solids fruit juices, botanical leaves, and savory culinary purees.

Stage 0101

Sourcing

Raw Material Selection

Selection of sound fruits, vegetables, and botanical raw materials with appropriate maturity and dry solids content.

Key Control Point: Visual inspection and physical grading of incoming produce.

Stage 0202

Surface Cleaning

Thorough washing and rinsing to remove field dust, surface soil, and foreign matter from incoming raw material.

Key Control Point: Water washing cycles tailored to produce skin and texture.

Stage 0303

Pulping & Crushing

Mechanical pulping, crushing, or pressing of prepared fruits and vegetables to obtain juice, puree, or slurry for drying.

Key Control Point: Separation of seeds, skins, and insoluble fiber where required.

Stage 0404

Moisture Evaporation

Atomization of liquid feed into a heated drying chamber, evaporating water to form fine dry powder particles.

Key Control Point: Controlled drying air temperatures to safeguard powder consistency.

Stage 0505

Parameter Evaluation

Standard quality checks covering moisture, particle size, bulk density, and organoleptic characteristics.

Key Control Point: Verification against target product specifications before dispatch.

Stage 0606

Protective Packaging

Filling into food-grade bags or containers to protect powder from ambient humidity during storage and transport.

Key Control Point: Sealed packaging with batch labeling for product traceability.

General operating benchmarks maintained across industrial drying runs in Bavla.

Processing Stage	Monitored Parameter	Target Standard	Equipment Framework
Raw Material Sorting	Maturity, dry solids, brix	Grade A Produce	Inspection conveyors
Fluid Atomization	Feed viscosity & spray droplet size	Uniform droplet spray	High-speed rotary atomizer
Moisture Evaporation	Inlet / outlet drying air temperature	Rapid moisture flash	Co-current drying tower
Powder Recovery & Sifting	Mesh sizing & particle uniformity	40 to 120 mesh	Cyclone separators & vibro sifters
Protective Packaging	Bag sealing integrity & moisture barrier	Airtight LDPE lining	Industrial heat sealers & scales

Plant Audits & Inquiries

Technical representatives from commercial food manufacturers are welcome to schedule plant reviews in Bavla.